一种利用热解气的方法——热解气发电机组解析

发布时间:2025-07-08 发布人:中拓 发布来源:http://www.zhongtuopower.cn/

  在能源循环利用与环保转型的背景下,热解气发电机组作为一种将热解气转化为电能的设备,实现了废弃物能源化的高效利用。它以有机废弃物(如生物质、工业固废)热解产生的混合气体为燃料,通过特定的燃烧与发电系统,将化学能转化为电能,兼具环保与能源再生的双重价值。

  In the context of energy recycling and environmental transformation, the pyrolysis gas generator set, as a device that converts pyrolysis gas into electrical energy, has achieved efficient utilization of waste energy. It uses the mixed gas generated by the pyrolysis of organic waste (such as biomass and industrial solid waste) as fuel, and through specific combustion and power generation systems, converts chemical energy into electrical energy, with dual value of environmental protection and energy regeneration.

  热解气发电机组的核心工作流程可分为三个关键环节。首先是热解气的预处理,热解气由碳氢化合物、一氧化碳、氢气等成分组成,通常含有少量焦油、粉尘和水分,这些杂质会影响发动机燃烧效率并造成设备磨损。预处理系统通过过滤、冷却、脱硫等工艺,去除气体中的焦油(可采用催化裂解或吸附法)和粉尘(通过旋风分离器或布袋过滤),同时调节气体湿度与压力,使其达到发电机组的进气标准。其次是燃烧做功过程,净化后的热解气进入内燃机或燃气轮机,在燃烧室中与空气混合后点火燃烧,产生的高温高压气体推动活塞或涡轮转动,将热能转化为机械能。最后是发电环节,机械能通过发电机转化为电能,同时可通过余热回收装置回收排气中的热量,用于预热进气或供应热水,提升整体能源利用效率。

  The core workflow of a pyrolysis gas generator set can be divided into three key stages. The first step is the pretreatment of pyrolysis gas, which is composed of hydrocarbons, carbon monoxide, hydrogen and other components. It usually contains a small amount of tar, dust and moisture, which can affect the combustion efficiency of the engine and cause equipment wear. The pre-treatment system removes tar (which can be achieved through catalytic cracking or adsorption) and dust (filtered through cyclone separators or bag filters) from the gas through processes such as filtration, cooling, and desulfurization. At the same time, it adjusts the humidity and pressure of the gas to meet the inlet standards of the generator set. Next is the process of combustion work. The purified pyrolysis gas enters the internal combustion engine or gas turbine, mixes with air in the combustion chamber, and ignites for combustion. The high-temperature and high-pressure gas produced drives the piston or turbine to rotate, converting thermal energy into mechanical energy. Finally, in the power generation process, mechanical energy is converted into electrical energy through a generator. At the same time, heat from the exhaust can be recovered through a waste heat recovery device, which can be used to preheat the intake air or supply hot water, improving overall energy utilization efficiency.

  适配热解气特性的技术设计是机组稳定运行的关键。热解气的成分和热值往往随原料种类与热解工艺波动,例如生物质热解气中甲烷含量较低,而工业固废热解气可能含有较高比例的一氧化碳。为此,发电机组的发动机需采用灵活的燃料供给系统,通过电子控制单元实时调整空燃比,确保在气体成分变化时仍能稳定燃烧。针对热解气燃烧速度较慢的特点,燃烧室采用特殊的涡流设计,增强气体与空气的混合效果,减少未燃尽气体排放。此外,发动机的活塞、气门等部件需采用耐腐蚀性材料,以应对热解气中可能含有的微量酸性成分(如硫化氢),延长设备使用寿命。

  The technical design that adapts to the characteristics of pyrolysis gas is the key to the stable operation of the unit. The composition and calorific value of pyrolysis gas often fluctuate with the type of raw materials and pyrolysis process. For example, biomass pyrolysis gas has a lower methane content, while industrial solid waste pyrolysis gas may contain a higher proportion of carbon monoxide. Therefore, the engine of the generator set needs to adopt a flexible fuel supply system, which adjusts the air-fuel ratio in real time through an electronic control unit to ensure stable combustion even when the gas composition changes. In response to the slow combustion rate of pyrolysis gas, the combustion chamber adopts a special vortex design to enhance the mixing effect of gas and air and reduce the emission of unburned gas. In addition, the pistons, valves and other components of the engine need to be made of corrosion-resistant materials to cope with the trace acidic components (such as hydrogen sulfide) that may be contained in the pyrolysis gas and extend the service life of the equipment.

6fc70343477b6c2bedf93ba88404d32

  应用场景的多元化拓展体现了其环保与经济价值。在农业领域,秸秆、木屑等生物质经热解产生的气体可驱动小型发电机组,为农村地区提供电力,同时热解后的残渣可作为有机肥还田,形成 “种植 — 热解 — 发电 — 施肥” 的循环链条;在工业固废处理中,橡胶、塑料等废弃物热解气发电,既能减少填埋或焚烧带来的污染,又能为厂区提供自给电力,降低外购电成本。例如,在生物质集中处理园区,一套中型热解气发电机组可满足周边数个村落的基础用电需求,年减排二氧化碳数千吨,展现出显著的环境效益。

  The diversified expansion of application scenarios reflects its environmental and economic value. In the field of agriculture, the gas generated by the pyrolysis of biomass such as straw and sawdust can drive small power generators to provide electricity to rural areas. At the same time, the residue after pyrolysis can be used as organic fertilizer for returning to the field, forming a circular chain of "planting pyrolysis power generation fertilization"; In the treatment of industrial solid waste, the use of pyrolysis gas to generate electricity from waste such as rubber and plastic can not only reduce pollution caused by landfilling or incineration, but also provide self-sufficient electricity for the factory area and reduce the cost of purchasing electricity externally. For example, in a biomass centralized processing park, a medium-sized pyrolysis gas generator set can meet the basic electricity needs of several surrounding villages, reducing carbon dioxide emissions by thousands of tons annually and demonstrating significant environmental benefits.

  与传统发电设备相比,热解气发电机组的独特优势在于能源来源的可持续性与废弃物的减量化。传统化石燃料发电机组依赖不可再生资源,而热解气发电机组以废弃物为燃料,原料成本低且来源广泛,尤其适合固体废弃物产量较大的地区。此外,其运行过程中二氧化碳排放呈现 “近零” 特性 —— 生物质热解气燃烧释放的二氧化碳,与植物生长过程中吸收的二氧化碳形成循环,不会增加大气中的碳总量。不过,该技术也面临挑战,如热解气产量不稳定导致的发电波动,需通过储能设备或并网运行来平衡;同时,小型机组的发电效率相对较低(通常在 25%—35%),适合作为分布式能源补充系统。

  Compared with traditional power generation equipment, the unique advantages of pyrolysis gas generator sets lie in the sustainability of energy sources and the reduction of waste. Traditional fossil fuel power generation units rely on non renewable resources, while pyrolysis gas power generation units use waste as fuel, with low raw material costs and wide sources, especially suitable for areas with large solid waste production. In addition, its carbon dioxide emissions during operation exhibit a "near zero" characteristic - the carbon dioxide released from biomass pyrolysis gas combustion forms a cycle with the carbon dioxide absorbed during plant growth, without increasing the total amount of carbon in the atmosphere. However, this technology also faces challenges, such as power generation fluctuations caused by unstable pyrolysis gas production, which need to be balanced through energy storage equipment or grid connected operation; Meanwhile, the power generation efficiency of small units is relatively low (usually between 25% and 35%), making them suitable as a distributed energy supplement system.

  本文由热解气发电机组友情奉献.更多有关的知识请点击:http://www.zhongtuopower.cn我们将会对您提出的疑问进行详细的解答,欢迎您登录网站留言.

  This article is a friendly contribution from the analysis of gas generator sets For more information, please click: http://www.zhongtuopower.cn We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

截屏,微信识别二维码